BMW Group has announced a groundbreaking advancement in automotive manufacturing where newly assembled vehicles autonomously navigate from production lines to their final processing stations. This innovative system, called Automated Driving In-Plant (AFW), represents a significant leap in manufacturing efficiency and technological integration.
They are already making waves in AI with the testing of humanoid robots on the assembly lines in Spartanburg. AFW is another step towards modernization of their facilities.
Implementation and Current Operations
The technology debuted at BMW’s Dingolfing facility, Germany’s largest automotive manufacturing plant. Testing of AFW began in 2022. After receiving CE certification for EU-wide implementation, vehicles now autonomously traverse nearly a mile from assembly to finishing areas.
The Dingolfing facility, employing over 18,000 workers, produces multiple BMW model lines including the 4, 5, 6, 7, and 8 Series. It builds an estimated 1,500 vehicles every day.
It also produces electric vehicle components and Rolls-Royce body assemblies.
Currently, the AFW system primarily handles the 5 Series and 7 Series production lines.
Technical Infrastructure
The system operates through a sophisticated network of external LIDAR sensors positioned along vehicle routes. Rather than relying on individual vehicle autonomous features, the system utilizes:
– Advanced cloud architecture integration
– Europe’s most extensive LIDAR sensor network
– Precision movement control systems
Expansion Plans
The Leipzig facility, producing approximately 1,000 vehicles daily with 5,600 employees, will be the next to implement AFW. The facility manufactures the MINI Countryman, BMW 1 Series, 2 Series Gran Coupé, and 2 Series Active Tourer.
BMW plans to expand AFW implementation to:
– Regensburg, Germany (2025)
– Oxford, UK (2025)
– Debrecen, Hungary (late 2025, focusing on Neue Klasse EVs)
Technology Evolution
BMW continues to enhance the AFW system through potential integration with onboard vehicle sensors, aiming to improve precision and reliability. The company projects that approximately 90% of vehicles in equipped facilities will utilize this technology.
Future capabilities will include autonomous navigation through testing zones and outdoor areas for distribution preparation.
This advancement not only streamlines production processes but also demonstrates BMW’s commitment to integrating cutting-edge automation technologies in manufacturing operations.
Source: BMW Group